Lot Expiration Examples
These examples are intended to illustrate how MRP Planning utilizes
lot expiration dates.
Example
1 - Expired Lots and Expiring Lots Not Fully Allocated
Example
2 - Fully Allocated Lots
Example
3 - Using Shelf Life to Plan Scheduled Receipts
Item 100 has a shelf life of 30 days, and an order minimum/multiple of
10.
Existing Lots
Lot |
Quantity on Hand |
Expiration Date |
A |
10 |
April 30 |
B |
10 |
June 30 |
Demand
Ref |
Quantity |
Due Date |
CO-1 |
5 |
June 15 |
CO-2 |
2 |
July 15 |
CO-3 |
3 |
October 1 |
Given a current date of June
1, this table illustrates how expired and expiring lots affect
order planning
Date |
Receipt Quantity |
Requirement Quantity |
Projected On Hand |
Comment |
Balance on Hand |
|
|
10 |
Lot A is excluded from balance on hand because it has already
expired |
June 15 |
0 |
5 |
5 |
Demand for CO-1 consumes 5 |
June 30 |
0 |
5 |
0 |
Remainder of Lot B expires, leaving 0 on hand |
July 15 |
10 |
0 |
10 |
PLN-1 created (Exp. Date = July15 + 30 days) |
July 15 |
0 |
2 |
8 |
Demand for CO-2 consumes 2 |
August 14 |
0 |
8 |
0 |
Remainder of PLN-1 lot expires before being consumed |
October 1 |
10 |
0 |
10 |
PLN-2 created |
October 1 |
0 |
3 |
7 |
Demand for CO-3 consumes 3 |
October 30 |
0 |
7 |
0 |
Remainder of PLN-2 lot expires |
Item 100 has a shelf life of 30 days, and an order
minimum/multiple of 10.
Existing Lots
Lot |
Quantity on Hand |
Expiration Date |
A |
10 |
June 30 |
B |
10 |
July 30 |
Demand
Ref |
Quantity |
Due Date |
CO-1 |
12 |
June 15 |
CO-2 |
5 |
July 15 |
CO-3 |
3 |
October 1 |
Given a current date of June
1, this table illustrates how expired and expiring lots affect
order planning
Date |
Receipt Quantity |
Requirement Quantity |
Projected On Hand |
Comment |
Balance on Hand |
|
|
20 |
|
June 15 |
0 |
12 |
8 |
Demand for CO-1 consumes 12 (lot A completely consumed) |
July 15 |
0 |
5 |
3 |
Demand CO-2 consumes 5 |
July 30 |
0 |
3 |
0 |
Remainder of lot B expires |
October 1 |
10 |
0 |
20 |
PLN-1 created |
October 1 |
0 |
3 |
7 |
Demand CO-3 consumes 3 |
October 30 |
0 |
7 |
0 |
Remainder of PLN-1 lot expires |
Item 100 has a shelf life of 30 days, and an order
minimum/multiple of 10.
Existing Lots
Lot |
Quantity on Hand |
Expiration Date |
A |
10 |
June 30 |
B |
10 |
July 30 |
Demand
Ref |
Quantity |
Due Date |
CO-1 |
12 |
June 15 |
CO-2 |
5 |
July15 |
CO-3 |
3 |
October 1 |
Scheduled Receipts
Ref |
Quantity |
Due Date |
PO-1 |
10 |
September 30 |
Given a current date of June
1, this table illustrates how expired and expiring lots affect
order planning
Date |
Receipt Quantity |
Requirement Quantity |
Projected On Hand |
Comment |
Balance on Hand |
|
|
20 |
|
June 15 |
0 |
12 |
8 |
Demand for CO-1 consumes 12 (lot A completely consumed) |
July 15 |
0 |
5 |
3 |
Demand CO-2 consumes 5 |
July 30 |
0 |
3 |
0 |
Remainder of lot B expires |
September 30 |
10 |
0 |
10 |
Scheduled receipt of PO-1 |
October 1 |
0 |
3 |
7 |
Demand CO-3 consumes 3 |
October 30 |
0 |
7 |
0 |
Remainder of PLN-1 lot expires |